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Commutator

A commutator is like a “switch” in electric motors and generators, directing current flow to keep machines running smoothly, much like the way society organizes and directs activities to maintain daily life

Overview

A copper commutator is a critical component in many electric machines, especially motors and generators. Essentially, a commutator is a rotary switch that reverses the current direction in the rotor windings. This reversing action ensures that the torque remains in a consistent direction, allowing the motor or generator to function properly.

The commutator is typically constructed as a series of copper segments arranged in a cylinder, with each segment connected to one end of an armature winding. As the armature rotates, brushes, usually made of carbon, slide over the commutator segments and provide electrical contact.

Use:

  • Locomotive Train system: DC traction motors which utilized commutators and brushes to convert electrical energy into mechanical movement.
  • DC Traction system besides locomotives, other transit systems like trams and some types of subway or metro trains utilized DC traction motors with commutators.
  • Generators: some generators, especially those that produce direct current (like in older automotive charging systems), used commutators.

Key Features:

  • Conductivity
  • High Purity
  • Precise Dimension and Shape
  • Mechanical Strength
  • Bendability
  • Flatness
  • Hardness
  • Anti-Softening
  • Alloy Content

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